Bakrol Bujrang, Ahmedabad • Global Heavy Machinery EPC Exporter
Turnkey Non-Ferrous Smelting Plant

Engineering High-Yield Industrial Furnaces & Smelting Plants

Turnkey EPC engineering, high-efficiency melting systems, and complete non-ferrous recycling installations worldwide.

Tilting Rotary Furnace

High-Efficiency Tilting Rotary Furnaces for Maximum Yield

Advanced hydraulic dual-axis furnaces delivering 97%+ recovery from aluminium dross and lead battery recycling.

Continuous Ingot Casting Conveyor

Continuous Ingot Casting & Automated Stacking Systems

Heavy-duty water-cooled continuous casting lines with automated pneumatic knockout up to 15 tons per hour.

Pulse Jet Baghouse Air Pollution Control

Pulse-Jet Air Pollution Control & Baghouse Systems

Sub-10 mg/Nm³ high-temp particulate filtration engineered for strict environmental compliance and green norms.

Industrial Furnace Engineering

Precision SCADA & PLC Automated Thermal Control Systems

Smart Industry 4.0 automation with real-time multi-zone telemetry and automated fuel-air ratio modulation.

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Shaligram Power Tech Factory Infrastructure
Engineering Heritage & Vision

Redefining Smelting Efficiency with German-Standard Engineering

At Shaligram Power Tech, we pioneer high-performance combustion and metal recovery equipment. With deep manufacturing facilities in Ahmedabad, Gujarat, our engineers craft industrial furnace systems designed to solve the toughest metallurgical challenges—cutting specific fuel consumption by up to 28% and boosting metal recovery yields above 97%.

From initial thermal profiling to mechanical design, PLC integration, on-site erection, and refractory dry-out, we provide comprehensive lifecycle partnership to modern foundries and recycling corporations worldwide.

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Equipment & Solutions Catalog

Proven Industrial Furnace & Plant Systems

Designed for demanding foundry duty, non-ferrous scrap sorting, dross recovery, and continuous ingot casting.

Aluminium Skelner Melting Furnace High-Efficiency

Aluminium Skelner Furnace

Direct-fired reverberatory skelner furnaces for aluminium ingot, scrap, and dross melting. Features low salt consumption and high thermal recuperation.

  • Capacities: 2 Tons to 25 Tons / batch
  • Fuels: PNG, LPG, Diesel, or Dual-Burner
  • Low oxidation dross rate (< 2.5%)
Tilting Rotary Furnace High-Yield TRF

Tilting Rotary Furnace (TRF)

Hydraulically driven tilt and rotation for high-recovery processing of contaminated scrap, dross, and UBC. Rapid melting with minimal salt flux.

  • Capacities: 3T, 5T, 8T, 10T, 15T & 20T
  • Oxy-fuel combustion integration
  • Hydraulic tilting up to 90 degrees
Crucible Tilting Furnace Foundry Casting

Crucible Tilting Furnace

Hydraulic lip-axis tilting crucible furnaces for precision non-ferrous foundries and high-pressure die casting. Superior metallurgical cleanliness.

  • Capacities: 150 kg to 1,500 kg Aluminium
  • Silicon carbide / isostatic graphite crucibles
  • Smooth vibration-free tilting discharge
Turnkey Smelting & Recycling Plant Complete EPC

Turnkey Smelting & Recycling Plants

End-to-end engineered plant design, supply, and commissioning for Lead battery recycling, Copper smelting, and Aluminium alloy ingot manufacturing.

  • Complete plant footprint & layout blueprints
  • Integrated emissions filtration & conveyors
  • Turnkey erection, trials & operator training
Air Pollution Control System Eco Compliance

Air Pollution Control Systems

Heavy-duty pulse-jet baghouse filtration units, cyclone dust collectors, and acid-gas wet scrubbers ensuring strict emission compliance.

  • Particulate emissions below 30 mg/Nm³
  • High-temp PTFE/Nomex membrane filter bags
  • Automated differential pressure cleaning
Automated Scrap Charging Machine Plant Automation

Scrap Charging Machines

Heavy mechanical charging machines designed to load scrap directly into open furnace wells or rotary chambers, slashing cycle times and heat loss.

  • Hydraulic push ram with variable feed rates
  • Cuts furnace door-open time by up to 70%
  • Ingot casting & cube conveyors available
Why Choose Us

Why Metal Producers Choose Shaligram

Engineering depth, in-house fabrication, and lifetime service — the reasons our furnaces keep pouring, year after year.

25+ Years of Metallurgical Depth

Two and a half decades of furnace design, combustion tuning, and on-site commissioning across non-ferrous metals.

In-House Heavy Fabrication

Shells, hearths, and hydraulic assemblies are built and tested at our Ahmedabad works before dispatch.

Single-Point Turnkey EPC

One team owns layout, mechanical design, refractory, piping, PLC integration, trials, and operator training.

97%+ Metal Recovery

Low-oxidation furnace geometry and oxy-fuel combustion protect yield from every batch of scrap and dross.

Up to 28% Lower Fuel Cost

Recuperative air preheat and precision fuel-air modulation cut specific energy consumption per tonne.

Global Service & Spares

Field engineers and critical spares keep plants running across Asia, Africa, and the Middle East.

Turnkey EPC Methodology

From Metallurgical Concept to First Pour

Every Shaligram installation follows a rigorous 5-stage project lifecycle ensuring guaranteed output parameters.

01

Thermal Modeling

Thermodynamic simulations, heat balance audits, and custom layout engineering.

02

Fabrication

Heavy steel fabrication, stress relieving, and dense refractory monolithic lining.

03

PLC Integration

Automated modulating burners, safety interlocks, and digital telemetry consoles.

04

Assembly & QA

Factory dry runs, mechanical drive calibration, and hydraulic pressure testing.

05

On-Site Erection

Complete foundation supervision, refractory dry-out, and trial commercial heats.

Worldwide Footprint

Trusted by Leading Metal Producers Globally

Our heavy machinery delivers uninterrupted melting across major industrial zones in the Middle East, Africa, and Asia.

★★★★★

"Shaligram Power Tech delivered our 10-Ton Aluminium melting solution ahead of schedule with flawless build quality. Their commissioning team understood our metallurgical specifications perfectly."

Kunal Desai

Operations Director, Non-Ferrous Alloys
★★★★★

"We are exceedingly pleased with the thermal efficiency and recovery yields of the Tilting Rotary Furnace supplied by Shaligram Power Tech. Outstanding after-sales engineering support."

Ahmed Al-Mansoor

Plant Manager, Smelting & Refining Corp
★★★★★

"Exceptional experience partnering with Shaligram Power Tech. The pulse-jet baghouse system passed all emission audits with flying colors on the first test run."

Rajesh Sharma

Managing Director, Metal Recycling Ltd
Technical FAQ

Frequently Answered Engineering Questions

Learn more about our combustion options, recovery guarantees, and turnkey commissioning.

What fuels and combustion burner systems do your furnaces support?

Shaligram Power Tech furnaces are custom configured with modulating burners for Piped Natural Gas (PNG), LPG, Light Diesel Oil (LDO), and Furnace Oil. For rapid scrap processing, we also integrate high-efficiency Oxy-Fuel combustion systems delivering up to 72% thermal efficiency.

What are the typical cycle times and metal recovery rates with Shaligram TRF units?

Our Tilting Rotary Furnaces (TRF) achieve complete melting cycles typically between 3.0 to 4.5 hours depending on scrap bulk density. Metal recovery rates consistently reach 96.5% to 98.6% with substantially minimized salt-cake residue.

Do your air pollution control systems meet local and international pollution standards?

Yes. Our pulse-jet baghouses and venture wet scrubbers are guaranteed to maintain particulate matter (PM) emissions below 30 mg/Nm³, fully satisfying CPCB (India), GCC Ministry directives, and international environmental standards.

What turnkey EPC erection and commissioning assistance do you provide?

We deploy senior metallurgical engineers to your site to oversee foundation preparation, structural alignment, refractory dry-out heating cycles, electrical wiring, trial heats, and operator training until guaranteed production capacity is demonstrated.
Direct Consultation

Speak with Our Senior Metallurgical Engineers

Have an inquiry regarding a new melting facility, equipment sizing, or turnkey non-ferrous plant? Reach out to our technical headquarters in Ahmedabad.

  • Workshop & Headquarters

    47, Santivan Industrial Park, Bakrol - Dhamatvan Rd, opp. N K 2 Industrial Estate, Bakrol Bujrang, Ahmedabad, Gujarat 382430

  • Email Support
    [email protected]
  • Call & WhatsApp

    +91 91578 91571

Direct WhatsApp Inquiry

Request an Engineering Quotation

Your technical requirements will be transmitted directly to our senior metallurgy desk on WhatsApp.

Request Engineering Proposal

General Inquiry
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